Aluminum Ingot Making Machine with Melting Casting and Stacking Machine

                  Aluminum Ingot Creating Equipment

I Use
This production line is utilised for making aluminum alloy ingots.
One creation line is forty tons per working day, 12000tons per yr (300days).

II    20 TONS rectangular aluminum melting furnace

 

      Usage

This machine is utilized for melting nonferrous metals (aluminum).

      Feature

 

  1. The capacity is 20 tons
  2. The shell of furnace is 8mm metal plate, furnace wall is 16# channel steel.
  3. The thickness of fireproofing of furnace wall is 500mm. The thermal insulation substance is silicate insulation board 
  4. and substantial power gentle-fat insulating brick.
  5. Large oil method has two parts of 1600,000 kilocalorie combustor with computerized.
  6. Including computerized control system, heavy oil suction pump, heavy oil heater, solenoid valve. 
  7. Combustor is controlled by PLC, ignition with automatic, flame detection perform.
  8. Supply range: the drawing of civil basis, layout chart, furnace human body, furnace door, and lifting unit. 
  9. And basis, oven , oven supplies and draught fan are exterior of offer

three. Principal specialized parameters

Name Information
Furnace sort Rectangular stationary sort
Ability Much more than twenty tons
Max. depth of aluminum h2o About 650mm
Variety of furnace doorway 1
CZPT operation Energy driven
Max. temperature 900ºC
Standard procedure temperature 720-800ºC
Al drinking water discharge variety Manual
Discharge hole diameter About 500mm

four Fireproofing

Title Materials sort Thickness
Furnace wall
(furnace tank which touch liquid)
Substantial-alumina brick, Grade I 230mm
Impermeable and insulating layer 330mm
Metal plate (A3) 8mm
Complete thickness of furnace wall 568mm
Furnace wall
(out of touch liquid)
Higher-alumina brick, Grade III 230mm
Impermeable and insulating layer 330mm
Steel plate (A3) 8mm
Complete thickness of furnace wall 568mm
Furnace bottom Large-alumina brick, Grade I 230mm
Impermeable and insulating layer 280mm
Steel plate (A3) 10mm
Complete thickness of furnace base 520mm
Furnace prime Fire brick 230mm
Insulating castable 150mm
Aluminum silicate fiberboard 50mm
Physique body channel metal 12# channel steel
Whole thickness of furnace prime 550mm

 

 
III Chain kind aluminum alloy ingot casting equipment

1 Utilization
This machine is utilised for casting aluminum alloy ingot with ongoing.
two Characteristic

  1. Higher velocity, AC motor, frequency conversion stepless pace regulation, automated.
  2. The ingot die is forged iron with Mn, lengthier life.
  3. Cooling type of die is drinking water cooling, which can promise more time life.
  4. Pouring groove is manufactured of steel framework shell and refractory castable.
  5. This tools is created of mildew holding gadget, demoulding device, rack, transmission, water cooling gadget, distribution device and so on.

3 Main complex parameters

Title Info
Equipment dimension 20 x 1 x 2m (L,W, H)
Ingot take off sort One pneumatic hammer
Energy 7.5kW, frequency motor
Scraping belt pitch 152.4mm
Amount of ingot die 262pcs, Substantial-Mn heat resisting iron
Distribution parts Large-Mn warmth resisting iron, 8 pcs nozzles
Output four-six seconds per ingot
Cooling kind Water and air cooling
Fat of each ingot About 6kg
Air supply stress .63Mpa

 
IV STacker Device

 

  1. Function
  1.  
  2. Conveyer: power is 2.2kW, doing work speed is 10m/min, load capability of oil cylinder is 1500kg, 
  3. Materials of bearing block is UCP208, content of chain roller is 45# with heating treatment.
  4. CZPT system: electrical power is seven.5kW, stress is 16Mpa (Max.), flow is 40L/min (max.)
  5. Air-operated system: air source pressure is a lot more than .5Mpa, pipe diameter is 6 min, 
    fuel use is 3m3/min.
  6. CZPT handle system: PLC Mitsubishi, Japanese. Relay is Schneider or Omron.
  7. 380V, 3phase, 50Hz.
Title Info
Electrical power one.5kW
Lifting height  150mm
Lifting bodyweight 100kg
Rotation angle , 90 degree
Shifting speed for trolley About 14m/min
Variety of ingot for shifting 7pcs/each and every time


If you want to know far more info, remember to contact us freely.
Ms. Cherie Mao
Cellphone: -1348515711

 
 

Aluminum Ingot Making Machine with Melting Casting and Stacking Machine