Automatic Stainless Steel Coil Straightening Machine

 

I.CZPT parameters and configuration guidelines
1. CZPT parameters

Applicable content: cold rolled strip, galvanized sheet, stainless steel
Substance quality: standard metal coil
The strength of the material   бb≤345 N/mm2,бs≤490 N/mm2
Substance thickness: .3 ~ 1.2 mm
Content width: five hundred ~ 1500mm
Coil diameter: diameter 480–610mm
Coil diameter: ≤ф1500mm
Coil fat:         ≤10T

two. Solution parameters

Shearing accuracy:    ≤±0.5 mm/2000mm
Leveling accuracy    ≤±0.5mm/m2
Pile duration:          1000-5000mm
Diagonal :           ≤±0.five mm/2000mm
Shear size:        1000-5000mm

three. other parameters

electrical power source: 380V/50Hz/3Ph
maximum feeding velocity: 60 m/min
reducing frequency: 20-30 Zhang /min (with 2000mm extended sheet depend)
creation line handles an location of about 23m * width 4.5m

II. Device composition
The unit configuration is mainly composed

hydraulic feeding trolley
Cantilever uncoiling device
13 roll leveling machine
Storage buffer pit (user’s possess)
Rectifying gadget
The roller servo feeding machine
The new electric shears
Conveyer belt
Pneumatic feeding stacking unit
Servo electric manage system  
CZPT method
pneumatic technique (gas resource user owned)

III. Machine composition details:
one. CZPT feeding trolley
Employed to location substance roll. The roll use sleeve positioning in stand.

1.1 technical parameters:

CZPT ability:      10 tons
Motion speed: 7 m/min
Mobile motor electricity: one.5 KW
Operating strain: lifting cylinder is 12Mpa

one.2 Components: the feeding trolley is composed of the walking chassis and the V type lifting frame.

CZPT lifting system
Motor push method with a speed reducer
Xihu (West Lake) Dis. rail
V kind help system

one.3 properties: the material trolley for feeding. It sat on the two metal rails, by the motor through a speed reducer and a chain transmission, driving wheel shaft carrying a roll of substance to the axial route of motion of cantilever unwinding feeding, entered into the core situation of the shaft, the trolley for supporting the desk leading is composed of a cylinder driving the substance roll center of the internal hole of the line rose to unwinding motion axis placement, trolley down and from main shaft of at exit to the up coming charging position.

2. The cantilever expansion uncoiler: coiling tension in uncoiler reel.
two.one CZPT parameter:

CZPT capacity: 10 tons 10 tons
The main shaft up shrinking: 50 mm (Φ480~Φ610mm)
Main motor electrical power: 2.2 kw
Cylinder functioning strain: about 12MPa.

2.2 Material stand device is composed of a core shaft, a base and a transmission method

body
the main shaft and its composition
motor generate program
clutch system
auxiliary support

2.three Efficiency: the main shaft is composed of a supporting shaft, a wedge sliding seat and 4 arched plates which are linked with the rotating cylinder. The travel shaft rotates in reverse course, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In order to increase the rigidity of the main shaft, the uncoiler is equipped with auxiliary help the auxiliary assistance is pushed by hydraulic cylinder.
The core shaft plate can be put in to satisfy diverse requirements of coil diameter measurement

3 Roller leveling device:
three.1 technical parameters:

The variety of flat rollers: 13 (including a pair of rollers)
Leveling roller diameter: 85 mm
Leveling roll width: 1500 mm
Leveling roller substance: forty five#
Leveling roller hardness: far more than HRC50 – 55 (grinding chrome plated) 
Principal motor energy: seven.5kw

3.2 Component:

AC motor,reducer
body

three.3 Functionality: This machine is composed of 1 sets of roller and eleven roller, motor velocity reducer and bracket foundation. Roller prime roller 6, reduced roller seven. Leveling device and set in a rigid slider, slider, respectively, by two pairs of screw pair generate the lifting and tilting, to alter the leveling gap and leveling angle, namely: function roll forming harmonic attenuation of straightening and boost the leveling quality sheet. Leveling device work roll for initiative, the transmission get: motor pushed gear reducer, will be transferring electricity to a leveling roller.
Leveling roller is the essential component of the machine, which is managed by stringent approach.

four. Storage buffer pit (user’s personal) 

5. Correction device: fixed sheet, stop deviation.
Center selection: 500 ~ 1500mm
Functionality: utilised for feeding on the material to guarantee the precision of the diagonal shear. Manual adjusting screw, the baffle and the direction of the plate width, in purchase to adapt to the distinct width correction sheet

six. The roller servo feeding equipment: 
the construction of the roller, the roller diameter 115mm, manual screw adjustment. On the floor of the roller to deal with glue, increase the friction power, the gravitational force.

components: body, work roll, servo motor.
operate: for boards into the flat shears, and precise handle of slicing duration. Function roll guide screw adjustment control, roller area hanging rubber processing, increased friction.
motor: servo 5.5KW

7. Shears: Q11-3*1600 electric shears. Employed for precise cutting of plate after leveling.

8. CZPT belt:
8.one.CZPT parameter:

Motor power 2.2kw
The conveying speed is significantly less than sixty m/min
CZPT belt duration 3000 mm

eight.2 Part:

flat belt, rack
motor generate method

eight.three homes: shear plate shearing device beneath the initial fall in the impartial transmission belt, flat belt and the plate conveyor to stamp substance.

nine. Pneumatic content stacking device: 

Is composed of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning system, composition, palletizing length a thousand-3000mm. its role is cutting the sheet stacking, by a cycloid pin wheel reducer drive, can transfer CZPT and backward, and can in accordance to person needs, the sheet stacking automated with each other.
Blanking system with lifting system, convenient stacking. CZPT motion, duration 3000mm.

10. Servo electrical system:
By the electricity distribution cabinet and the running table:
Functionality: electrical power specifications: 380V + 10%, 50Hz + 5%, three stage AC.
The unit of electrical system (in terms of the format of the structure of the exterior) is largely composed of a control station, junction box and the detecting element and government factors. The servo control technique, computerized speed, gradual pace, brake, shearing techniques, practical operation (terminal to the perimeter from the demand side, the moi), and touch display screen centralized control procedure.
The main electrical factors variety of CHINT, servo motor assortment of domestic nicely-acknowledged brand names.
Relationship amongst tools and power line is accountable for the person.

11. CZPT technique:

The program adopts built-in pump, valve block mounted in the tank and dispersed mattress.
The principal hydraulic valve products howard.
Rated working pressure of hydraulic method 16MPa.
CZPT oil user owned.

12. Pneumatic and lubrication system:

Pneumatic program pressure .six MPa
Gas technique wants 800 liters / min
ZheJiang Yadeke pneumatic elements selection of items, primarily for the use of stack feeding gadget.
The gear box or the velocity reducer is lubricated by oil tank. 
Gasoline source consumer owned

13. Other directions:
13.1 Creation line products spray paint dry paint. If customers have specific demands for the products to supply the shade tone, or writing.
13.2 Basis building, installation and debugging of embedded elements and the intake of drinking water, oil, gas and electrical power by the consumer accountable
thirteen.3 the fuel supply of the whole set of gear is geared up with the person.
13.four installation and commissioning is accomplished, the two sides need to have to handle the handover procedures, not for the acceptance of the handover processes and set into use, that is, the two sides agreed to accept certified. 
thirteen.five other matters of negotiation.

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LINAN XINRAN Solar Tools CO., LTD
No.702 Xihu (West Lake) Dis. Creating, Wanma Street, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
[W]: 
Ms. Julia Yan
[M]: () 18668118322
  
 
 

Automatic Stainless Steel Coil Straightening Machine