Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CZPT on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CZPT on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CZPT on these roller chains or conveyor chains;
I hope we can do business together, and look CZPT to hearing from you soon
|Standard or Nonstandard:
|Carburizing and Quenching
|Short Pitch Chain
What are the signs of wear and when should I replace the CA550 roller chain?
Signs of wear on the CA550 roller chain can indicate that it needs replacement to prevent potential chain failure and equipment damage. Here are some common signs of wear:
- 1. Chain Elongation: Over time, the chain may elongate due to wear and stretch. You can measure chain elongation using a chain gauge. If the elongation exceeds the manufacturer’s recommended limit, it’s time to replace the chain.
- 2. Visible Wear: Check for signs of visible wear, such as rust, pitting, or distortion on the chain’s links and pins. Excessive wear can compromise the chain’s integrity and performance.
- 3. Corrosion: If the chain is exposed to corrosive substances or environments, it may experience corrosion. Corrosion weakens the chain and makes it more susceptible to failure.
- 4. Stiff Movement: A well-lubricated chain should move smoothly and freely. If you notice stiffness or jerky movement, it may be due to internal wear, and the chain should be replaced.
- 5. Noise and Vibration: Excessive noise and vibration during operation can indicate that the chain is worn or misaligned. It’s crucial to address these issues promptly to avoid further damage.
- 6. Chain Deformation: Inspect the chain for any signs of bending, twisting, or unusual deformations, as these can affect its performance and longevity.
It’s essential to perform regular inspections and maintenance checks on the CA550 roller chain. As a general guideline, consider replacing the chain if any of the above signs are observed, or if the chain has reached its recommended service life as specified by the manufacturer. Timely replacement will help maintain the efficiency, safety, and reliability of your conveyor system.
What materials are used in the manufacturing of the CA550 roller chain?
The CA550 roller chain is typically manufactured using high-quality materials to ensure durability and performance. The main components of the chain include:
- Pins: Made from heat-treated alloy steel to provide excellent strength and wear resistance.
- Bushings: Usually made from seamless steel tubes with a special coating for improved wear resistance and reduced friction.
- Rollers: Constructed from steel and undergo heat treatment to enhance hardness and wear resistance.
- Plates: Manufactured from high-quality steel with precise tolerances to ensure proper articulation of the chain.
- Sidebar: Made from steel to provide the required strength and flexibility for smooth operation.
- Pins and cotter: These components are typically made from stainless steel for added corrosion resistance and to secure the chain ends.
The specific material compositions may vary depending on the manufacturer and the application requirements. It is essential to choose a reputable supplier to ensure that the CA550 roller chain is made from high-quality materials to withstand the intended operating conditions.
What lubrication is recommended for optimal performance of the CA550 roller chain?
For the optimal performance of the CA550 roller chain, it is essential to use the appropriate lubrication. Proper lubrication ensures smooth operation, reduces friction, minimizes wear, and extends the chain’s lifespan. Here are some lubrication recommendations:
- Chain Lubricants: It is recommended to use high-quality chain lubricants specifically designed for roller chains. These lubricants provide excellent adhesion to the chain’s surfaces, forming a protective film that reduces metal-to-metal contact.
- Viscosity: The viscosity of the lubricant should be selected based on the operating temperature and speed of the chain. Higher temperatures and faster speeds may require lubricants with higher viscosities to maintain proper lubrication effectiveness.
- Temperature Range: Ensure that the selected lubricant can withstand the temperature range of the application. For extreme temperature environments, special high-temperature or low-temperature lubricants should be used.
- Application Method: Lubrication can be applied through various methods, such as manual brushing, drip lubrication, or automatic lubrication systems. The application method should be chosen based on the specific requirements and accessibility of the chain.
- Lubrication Frequency: The frequency of lubrication depends on the application and operating conditions. Regularly inspect the chain to determine the appropriate lubrication interval, and ensure that the chain is properly lubricated to avoid excessive wear and premature failure.
- Cleanliness: Before applying new lubricant, clean the chain thoroughly to remove any debris, dirt, or old lubricant that may have accumulated. A clean surface ensures better adhesion of the new lubricant and prevents abrasive particles from causing chain wear.
Following the manufacturer’s lubrication recommendations and maintenance guidelines will help ensure the CA550 roller chain’s optimal performance, reduce the risk of chain failure, and increase the overall efficiency and reliability of the conveyor system.
editor by CX 2023-09-13